Friday, December 5, 2014

The last 05 years question papers, Curriculam and Syllabus for M.E Manufacturing Engineering Subjects

Anna University Chennai M.E Manufacturing Engineering Regulation 2013 PG course last 05 years university question papers for all subjects:


List of subjects in first semester M.E Manufacturing Engineering

Theory Subjects:

  1. MA7165 Applied Probability and Statistics
  2. MF7101 Advanced Materials Technology - January 2012, MF 9211 - Advanced Materials Technology Question Papers Download here
  3. MF7102 Automated Computer Integrated Manufacturing Systems
  4. MF7103 Micro Manufacturing
  5. MF7104 Robot Design and Programming 
  6. MF7001 Fluid Power Automation [Elective Paper] June July 2012 University Question Paper Download here
  7. MF7002 Design for Manufacture and Assembly [Elective Paper]
  8. MF7003 Advances in Casting and Welding [Elective Paper]
  9. MF7004 Metal Cutting Theory and Practice [Elective Paper]
Any one of the electives will be selected as per the college choice.

Lab Practical:
MF7111 - CAD/CAM Laboratory

Syllabus of all subjects:

MA7165      APPLIED PROBABILITY AND STATISTICS  L T P C           3 1 0 4

AIM:
To introduce the concepts of probability, sampling techniques, estimation to the students.

OBJECTIVE:
To train the students so that they will be able to design experiments and use these concepts for
research.

UNIT I                         PROBABILITY THEORY                         13
Random variables – probability density and distribution functions-moment generating and
characteristic functions – Binomial, Poisson, Normal distributions and their applications.

UNIT II                             SAMPLING THEORY                          13
Sampling distributions – Standard error – t, F, Chi square distributions – applications.

UNIT III                              ESTIMATION THEORY                     6
Interval estimation for population mean, standard deviation, difference in means, preparation ratio of
standard deviations and variances.

UNIT IV                                   TESTING OF HYPOTHESIS AND ANOVA                 8
Hypothesis testing – Small samples – Tests concerning proportion, means, standard deviations –
Tests based on chi square – and Redistribution - test One, two factor models-Design of experiments.

UNIT V                                                   ANOVA                                                         5
Design of experiments – One, Two factor Models

T = 15,  TOTAL: 60 PERIODS

REFERENCES:
1. Levin and Rubin, Statistics for Management, Pearson Education India, 2011
2. John.E.Freunds, ―Mathematical statistics with applications‖, Pierson Education India, 2011
3. Gupta and Kapoor, Fundamentals of Applied Statistics, Sultanchand, 2006.
4. Hooda, Statistics for Business and Economics, Macmillan India, 2001

MF7101        ADVANCED MATERIALS TECHNOLOGY           L T P C       3 0 0 3

AIM:
To impart knowledge on the advanced concepts of material technology

OBJECTIVES:
To make the students to understand on elastic, plastic and fractured behaviour of engineering
materials.
To train the students in selection of metallic and non-metallic materials for the various engineering
applications.

UNIT I                          ELASTIC AND PLASTIC BEHAVIOR                    10
Elasticity in metals and polymers Anelastic and visco-elastic behaviour – Mechanism of plastic
deformation and non metallic shear strength of perfect and real crystals – Strengthening mechanisms,
work hardening, solid solutioning, grain boundary strengthening, poly phase mixture, precipitation,
particle, fibre and dispersion strengthening. Effect of temperature, strain and strain rate on plastic
behaviour – Super plasticity – Deformation of non crystalline materials.

UNIT II                                     FRACTURE BEHAVIOUR                            10
Griffith‘s theory, stress intensity factor and fracture toughness – Toughening mechanisms – Ductile,
brittle transition in steel – High temperature fracture, creep – Larson Miller parameter – Deformation
and fracture mechanism maps – Fatigue, low and high cycle fatigue test, crack initiation and
propagation mechanisms and Paris law. Effect of surface and metallurgical parameters on fatigue –
Fracture of non metallic materials – Failure analysis, sources of failure, procedure of failure analysis.

UNIT III                                        SELECTION OF MATERIALS                   10
Motivation for selection, cost basis and service requirements – Selection for mechanical properties,
strength, toughness, fatigue and creep – Selection for surface durability corrosion and wear
resistance – Relationship between materials selection and processing – Case studies in materials
selection with relevance to aero, auto, marine, machinery and nuclear applications – Computer aided
materials selection.

UNIT IV                                          MODERN METALLIC MATERIALS                    8
Dual phase steels, High strength low alloy (HSLA) steel, Transformation induced plasticity (TRIP)
Steel, Maraging steel, Nitrogen steel – Intermetallics, Ni and Ti aluminides – smart materials, shape
memory alloys – Metallic glass and nano crystalline materials.

UNIT V                                        NON METALLIC MATERIALS                             7
Polymeric materials – Formation of polymer structure – Production techniques of fibers, foams,
adhesives and coating – structure, properties and applications of engineering polymers – Advanced
structural ceramics, WC, TIC, TaC, Al2O3, SiC, Si3N4 CBN and diamond – properties, processing and applications.

TOTAL: 45 PERIODS

REFERENCES:
1. Ashby M.F., Material Selection in Mechanical Design, 3rd Edition, Butter Worth 2005.
2. ASM Hand book, Vol.11, Failure Analysis and Prevention, (10th Edition), ASM, 2002.
3. Charles, J.A., Crane, F.A.A. and Fumess, J.A.G., Selection and use of engineering materials, (3rd
edition), Butterworth-Heiremann, 2001.
4. Thomas H. Courtney, Mechanical Behaviour of Materials, (2nd edition), McGraw Hill, 2000
5. Flinn, R.A., and Trojan, P.K., Engineering Materials and their Applications, (4th Edition) Jaico,
1999
6. George E.Dieter, Mechanical Metallurgy, McGraw Hill, 1988

MF7102 AUTOMATED COMPUTER INTEGRATED MANUFACTURING SYSTEM 

L T P C                     3 0 0 3
AIM:
To expose the students on the need of automation and integration

OBJECTIVES:
To teach the role of computers in processing of information knowing across the various stages
and various departments in a manufacturing industries
To train them in process planning.

UNIT I                                        INTRODUCTION                       6
Introduction to CAD, CAM, CAD/CAM and CIM - Evolution of CIM – CIM wheel and cycle –
Production concepts and mathematical models – Simple problems in production models – CIM
hardware and software – Major elements of CIM system – Three step process for implementation of
CIM – Computers in CIM – Computer networks for manufacturing – The future automated factory –
Management of CIM – Impact of CIM on personnel – CIM status.5

UNIT II                           AUTOMATED MANUFACTURING SYSTEMS                    10
Automated production line – system configurations, work part transfer mechanisms – Fundamentals
of Automated assembly system – System configuration, Part delivery at workstations – Design for
automated assembly – Overview of material handling equipments – Consideration in material
handling system design – The 10 principles of Material handling. Conveyor systems – Types of
conveyors – Operations and features. Automated Guided Vehicle system – Types of vehicles and AGVs applications – Vehicle guidance technology – Vehicle management and safety.
Storage system performance – storage location strategies – Conventional storage methods and
equipments – Automated storage/Retrieval system and Carousel storage system Deadlocks in Automated manufacturing systems – Petrinet models – Applications in Dead lock avoidance.

UNIT III                                         GROUP TECHNOLOGY AND FMS                         10
Part families – Visual – Parts classification and coding – Production flow analysis – Grouping of parts and Machines by rank order clustering method – Benefits of GT – Case studies. FMS – Components – workstations – FMS layout configurations – Computer control systems – FMS
planning and implementation issues – Architecture of FMS – flow chart showing various operations in FMS – Machine cell design – Composite part concept, Holier method, Key machine concept –
Quantitative analysis of FMS – Bottleneck model – Simple and complicated problems – Extended
Bottleneck model - sizing the FMS ─ FMS applications, Benefits.

UNIT IV                                                     PROCESS PLANNING                               10
Process planning – Activities in process planning, Informations required. From design to process
planning – classification of manufacturing processes – Selection of primary manufacturing processes
– selecting among casting process, forming process and machining process. Sequencing of operations according to Anteriorities – various examples – forming of Matrix of Anteriorities – case study.
Typical process sheet – case studies in Manual process planning. Computer Aided Process Planning – Process planning module and data base – Variant process planning – Two stages in VPP – Generative process planning – Flow chart showing various activities in generative PP – Semi generative process planning.

UNIT V   TYPES OF PROCESS CONTROL AND AUTOMATIC DATA CAPTURE       9
Introduction to process model formulation – linear feed back control systems – Optimal control –
Adaptive control –Sequence control and PLC. Computer process control – Computer process interface – Interface hardware – Computer process monitoring – Direct digital control and Supervisory computer control. Overview of Automatic identification methods – Bar code technology – Other Automatic data capture technologies.

TOTAL: 45 PERIODS
REFERENCES:

1. Alavudeen and Venkateshwaran, ―Computer Integrated Manufacturing‖, PHI Learning Pvt. Ltd.,
New Delhi, 2008.
2. Mikell P.Groover, ―Automation, Production system and Computer integrated Manufacturing‖,
Prentice Hall of India Pvt. Ltd., 2008.
3. Kant Vajpayee,S., ―Computer Integrated Manufacturing‖, Prentice Hall of India, New Delhi, 2007
4. James A.Retrg, Herry W.Kraebber, ―Computer Integrated Manufacturing‖, Pearson Education,
Asia, 2001.6
5. Viswanathan,N., and Narahari,Y., ―Performance Modeling and Automated Manufacturing
Systems‖, Prentice Hall of India Pvt. Ltd., 2000.
6. Radhakrishnan,P., Subramanian,S., and Raju,V., ―CAD/CAM/CIM‖ New Age International
Publishers, 2000.
7. Gideon Halevi and Ronald D.Weill, ―Principles of Process Planning‖, Chapman Hall, 1995.

MF7103                                    MICRO MANUFACTURING              L T P C         3 0 0 3

AIM:
To impart the principles of various basic micro manufacturing process

OBJECTIVE:
The objective of the course is to acquaint the students with the principles, basic machine tools,
and developments in the micro manufacturing process and research trends in the area of micro
manufacturing process.

UNIT I               MICRO MACHINING I 1                       09
Mechanical Micro machining – Ultra Sonic Micro Machining – Abrasive Jet Micro Machining – Water Jet Micro Machining – Abrasive Water Jet Micro Machining – Micro turning – Chemical and Electro Chemical Micro Machining – Electric discharge micro machining.

UNIT II                          MICRO MACHINING II                          10
Beam Energy based micro machining – Electron Beam Micro Machining – Laser Beam Micro
Machining – Electric Discharge Micro Machining – Ion Beam Micro Machining –Plasma Beam Micro Machining – Hybrid Micro machining – Electro Discharge Grinding – Electro Chemical spark micro machining – Electrolytic in process Dressing.

UNIT III                NANO POLISHING                                     09
Abrasive Flow finishing – Magnetic Abrasive Finishing – Magneto rheological finishing – Magneto
Rheological abrasive flow finishing - Magnetic Float polishing – Elastic Emission Machining – chemomechanical Polishining.

UNIT IV                            MICRO FORMING AND WELDING            09
Micro extrusion – Micro and Nano structured surface development by Nano plastic forming and Roller Imprinting – Micro bending with LASER – LASER micro welding – Electron beam for micro welding.

UNIT V                       RECENT TRENDS AND APPLICATIONS                07
Metrology for micro machined components – Ductile regime machining– AE based tool wear
compensation– Machining of Micro gear, micro nozzle, micro pins – Applications.

TOTAL: 45 PERIODS

REFERENCES:
1. Jain V. K., Micro Manufacturing Processes, CRC Press, Taylor & Francis Group, 2012
1. Janocha H., Actuators – Basics and applications, Springer publishers – 2012
2. Jain V.K., ‗Introduction to Micro machining‘ Narosa Publishing House, 2011
3. Bharat Bhushan, Handbook of nanotechnology, springer, Germany, 2010.
4. Bandyopadhyay. A.K., Nano Materials, New age international publishers, New Delhi, 2008,
ISBN:8122422578.
5. Jain V.K., Advanced Machining Processes, Allied Publishers, Delhi, 2002
6. Mcgeoug.J.A., Micromachining of Engineering Materials, CRC press 2001, ISBN-10:0824706447.
7. www.cmxr.com/industrial/
8. www.sciencemag.org.handbook

MF7104                       ROBOT DESIGN & PROGRAMMING             L T P C         3 0 0 3
AIM:
To impart knowledge in the area of Robot designing and programming in Robotic languages.

OBJECTIVES:
To teach the students about the kinematic arrangement of robots and its applications in the area
of manufacturing sectors
To expose the students to build a robot for any type of application

UNIT I                           INTRODUCTION                        9
Definition, Need Application, Types of robots – Classifications – Configuration, work volume, control loops, controls and intelligence, specifications of robot, degrees of freedoms, end effectors – types, selection applications.

UNIT III                             ROBOT KINEMATICS            9
Introduction – Matrix representation Homogeneous transformation, forward and inverse – Kinematic
equations, Denvit – Hartenbers representations – Inverse Kinematic relations. Fundamental problems
with D-H representation, differential motion and velocity of frames – Jacobian, Differential Charges
between frames:
UNIT III                 ROBOT DYNAMICS AND TRAJECTORY PLANNING                 9
Lagrangeon mechanics, dynamic equations for sing, double and multiple DOF robots – static force
analysis of robots, Trajectory planning – joint space, Cartesian space description and trajectory
planning – third order, fifth order - Polynomial trajectory planning

UNIT IV                    ROBOT PROGRAMMING & AI TECHNIQUES                       9
Types of Programming – Teach Pendant programming – Basic concepts in A1 techniques – Concept
of knowledge representations – Expert system and its components.

UNIT V                               ROBOT SENSORS AND ACTUATORS                             9
Design of Robots – characteristics of actuating systems, comparison, microprocessors control of
electric motors, magnetostrictive actuators, shape memory type metals, sensors, position, velocity,
force, temperature, pressure sensors – Contact and non contact sensors, infrared sensors, RCC,
vision sensors.

TOTAL: 45 PERIODS

REFERENCES
1. Saeed.B.Niku, ‗Introduction to Robotics, Analysis, system, Applications‘, Pearson educations,
2002
2. Groover.M.P. Industrial Robotics, McGraw – Hill International edition, 1996.
3. Wesley E Snyder R, ‗Industrial Robots, Computer Interfacing and Control‘, Prentice Hall
International Edition, 1988.
4. Gordon Mair, ‗Industrial Robotics‘, Prentice Hall (U.K.) 19888

MF7111                       CAD / CAM LAB                 L T P C               0 0 4 2

AIM:
To impart the knowledge on training the students in the area of CAD/CAM
OBJECTIVES:
To teach the students about the drafting of 3D components and analyzing the same using various
CAD packages and programming of CNC machines
To train them to use the various sensors

CAM LABORATORY
1. Exercise on CNC Lathe: Plain Turning, Step turning, Taper turning, Threading, Grooving &
 canned cycle
2. Exercise on CNC Milling Machine: Profile Milling, Mirroring, Scaling & canned cycle.
3. Study of Sensors, Transducers & PLC: Hall-effect sensor, Pressure sensors, Strain gauge,
 PLC, LVDT, Load cell, Angular potentiometer, Torque, Temperature & Optical Transducers.

CAD LABORATORY
2D modeling and 3D modeling of components such as
1. Bearing
2. Couplings
3. Gears
4. Sheet metal components
5. Jigs, Fixtures and Die assemblies.

TOTAL: 60 PERIODS


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